साइड क्लिपिंग कतरनी ब्लेड

What do Side Clipping Shear Blades Mean?

“Side Clipping Shear Blades” are specialized cutting tools used in industrial applications, particularly in metalworking and continuous processing lines like cold rolling mills. Their primary function is to trim the edges (sides) of metal sheets or coils as they move through the production line. This process, known as side trimming or edge trimming, ensures a consistent width and removes any imperfections or unevenness from the edges of the metal. Side Clipping Shear Blades typically work in pairs, positioned on either side of the material flow. They are designed for continuous, high-speed operation and must maintain a precise and clean cut over extended periods. The shape and material of Side Clipping Shear Blades are critical for achieving accurate and burr-free edges, which are essential for downstream processes. These blades are also sometimes referred to as “edge trimming knives,” “side trimmers,” “strip edge cutters,” “notcher knives” (if they also perform notching for welding), or “side slitting knives” (though the focus is on the edge rather than multiple strips).

Uses and Applications of Side Clipping Shear Blades

Side Clipping Shear Blades are crucial in various continuous processing industries:

• Cold Rolling Mills: Used to trim the edges of steel or other metal coils after the rolling process, ensuring consistent width for subsequent processing.
• Slitting Lines: Employed to trim the edges of metal coils before or after the main slitting operation into narrower strips.
• Coil Processing Lines: Integrated into lines that process metal coils for various applications, providing precise edge conditioning.
• Tube and Pipe Manufacturing: Used to trim the edges of metal strips before they are formed and welded into tubes or pipes.
• मोटर वाहन उद्योग: Employed in the production of car body panels and other metal components where precise edge quality is required.
• Appliance Manufacturing: Used in the production of metal sheets for appliances, ensuring accurate dimensions and clean edges.
• Metal Packaging Industry: For processing metal sheets used in can manufacturing and other metal packaging.

In some continuous welding lines, Side Clipping Shear Blades may also perform a notching function to prepare the edges of the metal sheets for welding, ensuring a strong and accurate weld.

Common Materials for Side Clipping Shear Blades

The materials used to manufacture Side Clipping Shear Blades are selected for their high hardness, exceptional wear resistance to withstand continuous high-speed operation and contact with metal, and toughness to prevent chipping or cracking. Common materials include:

• उच्च कार्बन स्टील: Offers good hardness and can be heat-treated for durability, suitable for some applications with softer metals.
• Tool Steels (e.g., D2, M2, A2, SKD-11, Cr12MoV): Provide a superior balance of hardness, toughness, and wear resistance, making them suitable for a wide range of metal types and high-production environments.
• High-Speed Steel (HSS) (e.g., M2, M4, SKH-51): Offers excellent hardness and wear resistance, especially at higher operating temperatures, suitable for demanding, high-speed applications.
• टंगस्टन कार्बाइड: Provides the highest level of hardness and wear resistance, ideal for processing abrasive metals and for achieving extended blade life, reducing downtime in continuous operations. Often used as inserts or welded edges on steel bodies.

Heat treatment to achieve the optimal hardness and temper is a critical step in the manufacturing process of Side Clipping Shear Blades. Coatings, such as Chromium Nitride (CrN) or Diamond-Like Carbon (DLC), may be applied to further enhance surface hardness, reduce friction, and increase wear resistance, especially when processing high-strength or abrasive metals.

Common Shapes of Side Clipping Shear Blades

Side Clipping Shear Blades are typically designed as straight blades, but their specific geometry can vary to optimize the cutting process:

• सीधे ब्लेड: The most common design, with a linear cutting edge that shears against a counter blade or another straight blade.
• Beveled Edge Blades: The cutting edge is angled to provide a cleaner shear and reduce the cutting force required. The bevel angle is specific to the type and thickness of the metal being processed.
• Square Edge Blades: Blades with a 90-degree edge, often used in specific cutting configurations.
• नोचिंग ब्लेड: Some side clipping blades may incorporate notches or shaped cutouts along the cutting edge to perform simultaneous edge trimming and notching for welding preparation.
• Segmented Blades: In some cases, the side clipping blade may be composed of multiple segments that can be individually replaced, reducing maintenance costs.

The mounting of Side Clipping Shear Blades is crucial for stability and precise alignment. They typically feature precision-machined surfaces and bolt holes for secure attachment to the shear housings in the processing line. The overall length and thickness of the blades are determined by the width of the material being processed and the design of the shearing mechanism.

If you don’t find the shear blade you are looking for, we can also customize it. See our “कस्टम ब्लेड” जानने के लिए! आपका स्वागत है पूछताछ!

ब्रोशर खोलें

Metal क्यों चुनें?

1. एक-स्टॉप परेशानी मुक्त आयात सेवा

आयात की सुविधा का आनंद लेना आसान है, परिवहन से लेकर सीमा शुल्क निकासी तक, हम पूरी प्रक्रिया को संभालते हैं, आपको बस वैट का भुगतान करना होगा और कंपनी में माल आने का इंतजार करना होगा।

2. प्रतिस्पर्धी मूल्य निर्धारण

हमने इसके ब्लेडों को अनगिनत अनुप्रयोगों में उपयोग होते देखा है और आप हमारे सामने जो भी प्रोजेक्ट आए, उसे संभालने के लिए यह तैयार है - सटीकता, स्थायित्व और बेजोड़ प्रतिस्पर्धी मूल्य प्रदान करता है।

3. ओडीएम और OEM उपलब्ध

चाहे आप चित्र, रेखाचित्र या नमूने प्रदान करें, हम आपके लिए चित्र बनाने और निर्माण करने में सक्षम हैं। हमारे पास लगभग किसी भी औद्योगिक टूलींग एप्लिकेशन को बेहतर बनाने के लिए मौजूदा डिज़ाइन और विनिर्देशों को संशोधित करने में सहायता करने की क्षमता भी है। अपनी विशिष्ट आवश्यकताओं पर चर्चा करने के लिए कृपया हमारी समर्पित बिक्री टीम से संपर्क करें।

4. गुणवत्ता नियंत्रण

गुणवत्ता नियंत्रण के लिए परीक्षण और निरीक्षण की एक श्रृंखला की जाती है, जिसमें प्रथम वस्तु निरीक्षण, आने वाली सामग्री का निरीक्षण, और प्रमाणित सामग्री, प्रक्रियागत गुणवत्ता निरीक्षण, अंतिम गुणवत्ता निरीक्षण शामिल हैं।

5. लचीली खरीद, असीमित सहयोग

चाहे आप आयातक, वितरक, थोक विक्रेता या अंतिम उपयोगकर्ता हों, हम न्यूनतम MOQ, पूछताछ के लिए कोई परेशानी नहीं और खरीद के लिए अधिक स्वतंत्रता के साथ आपका स्वागत करते हैं।

6. विदेशी मॉनिटर, उत्पादन प्रगति की वास्तविक समय रिपोर्ट

अपने अनन्य मॉनिटर बनें, उत्पादन लाइन में हर महत्वपूर्ण नोड का नियमित संचरण, चाहे कितनी भी दूर हो, उत्पाद की प्रगति को यथासंभव समझने के लिए!