波形ブレード

What do Corrugated Blades Mean?

The term “Corrugated Blades” refers to a specific type of industrial cutting blade designed for processing corrugated materials, primarily corrugated cardboard and similar multi-layered fiberboard. These blades are engineered to efficiently cut through the characteristic wavy (corrugated) inner layer and the flat linerboards of these materials while minimizing tearing, crushing, or dust generation. The design of Corrugated Blades often incorporates specialized edge geometries, such as bevels and serrations, to effectively penetrate and shear the corrugated structure. The specific meaning implies a blade optimized for the unique challenges of cutting through layered and sometimes abrasive corrugated materials, essential for packaging, box making, and converting industries. Corrugated Blades are also sometimes referred to as “cardboard slitter knives,” “corrugated slitting blades,” “box making blades,” or “fiberboard cutting knives,” depending on the specific application and industry.

Uses and Applications of Corrugated Blades

Corrugated Blades are indispensable tools in industries that manufacture, convert, and use corrugated materials. Their specialized design allows for efficient and clean cutting in various applications. Key uses and application scenarios include:

• Corrugated Box Manufacturing: Used in corrugators and converting machines for slitting, scoring, and die-cutting corrugated cardboard to create box blanks and other packaging structures. Different shapes and sizes of rotary die cutting blades are used for various cutting tasks.
• Packaging Industry: Employed in packaging machines to cut and size corrugated materials used for protective packaging, inserts, and dividers. The clean cuts achieved by Corrugated Blades ensure the integrity of the packaging.
• Point-of-Sale (POS) Display Manufacturing: Used in creating corrugated displays and signage, requiring precise cuts and intricate shapes. Specialized 波形ブレード ensure clean edges for aesthetic appeal.
• Recycling Industry: Utilized in shredding and baling machines to cut down corrugated cardboard for efficient recycling. Durable rotary die cutting blades are essential for handling large volumes of material.
• Paper Converting: Applied in converting processes involving heavy paperboard and similar corrugated structures.
• Specialty Packaging: Used in the production of custom corrugated packaging solutions, requiring accurate and complex cuts.
• E-commerce Packaging: Essential for creating the vast array of corrugated boxes used in online retail, demanding efficient and reliable cutting.

The specific shape, size, thickness, and edge geometry of the Corrugated Blade are determined by the type and thickness of the corrugated material being processed, the speed of the machinery, and the desired cut quality.

Common Materials for Corrugated Blades

The materials used in the manufacturing of Corrugated Blades are selected for their sharpness, wear resistance against abrasive materials, and ability to withstand the stresses of high-speed cutting. Common materials include:

• 高炭素鋼: Offers good sharpness and is a cost-effective option for some corrugated cutting applications. However, it may wear faster than other materials when processing abrasive cardboard.
• Tool Steels (e.g., D2, M2, A8): These steels provide a superior balance of hardness, toughness, and wear resistance, making them ideal for demanding corrugated cutting operations. Rotary die cutting blades made from tool steel maintain their edge longer and offer increased lifespan.
• High Carbon High Chromium Steels: These steels offer excellent wear resistance and are well-suited for cutting abrasive corrugated materials. Rotary die cutting blades made from these materials provide extended service life.
• Powder Metallurgy Steels: These advanced steels offer superior homogeneity and can be tailored to provide specific combinations of hardness, toughness, and wear resistance, resulting in high-performance rotary die cutting blades with exceptional edge retention.
• Tungsten Carbide Inserts: For very high-speed or highly abrasive corrugated cutting, blades with tungsten carbide inserts offer exceptional wear resistance and can significantly extend blade life.

The selection of the appropriate material for Corrugated Blades depends on factors such as the grade and thickness of the corrugated material, the volume of production, the speed of the machinery, and the desired blade lifespan and cut quality.

Common Shapes of Corrugated Blades

Corrugated Blades come in various shapes and edge configurations to optimize their performance for different cutting and converting processes. Some common shapes include:

• Straight Slitter Blades: Used for making linear cuts to slit corrugated sheets into narrower widths. These blades can have single or double bevels depending on the application.
• Rotary Die-Cutting Blades: Used in rotary die-cutting machines to cut out specific shapes and patterns in corrugated board. These blades are often mounted on cylinders.
• Creasing or Scoring Wheels: While not strictly cutting blades, these wheels are essential for creating fold lines in corrugated board. They work in conjunction with cutting blades in converting processes.
• Perforating Blades: Used to create lines of small holes in corrugated material for easy tearing.
• Slitting Rings: Used in sets on slitting shafts to make multiple parallel cuts in corrugated sheets.
• Anvil Covers or Counter Knives: These are not blades themselves but provide the supporting surface against which the rotary die cutting blades cut. They are often made of hardened steel or polyurethane.
• Custom Profile Blades: For specialized cutting or shaping requirements, rotary die cutting blades can be manufactured with custom profiles.

The specific shape and edge geometry of the Corrugated Blade are determined by the type of cutting or converting operation being performed and the design of the machinery. Factors like cut accuracy, speed, and material handling are key considerations in blade design.

If you don’t find the blade you are looking for, we can also customize it. See our “カスタムブレード” to learn how! Welcome to お問い合わせください！

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