프레스 브레이크 툴링

What does Press Brake Tooling Mean?

Press brake tooling, also known as press brake dies or forming tools, refers to the specialized tools used in a press brake machine to bend and form sheet metal into desired shapes. Unlike cutting blades, press brake tooling applies controlled force to the metal workpiece, causing it to plastically deform along a specific line or across a defined area. The term “press brake tooling” encompasses a wide variety of punches (the upper tool) and dies (the lower tool) that work together to create bends of different angles, radii, and forms in sheet metal.

Uses and Applications of Press Brake Tooling

Press brake tooling is fundamental in sheet metal fabrication across numerous industries. Its key applications include:

• Automotive Industry: Forming car body panels, chassis components, and structural parts.
• Aerospace Industry: Bending and shaping aircraft skins, brackets, and structural elements made from aluminum and other alloys.
• Appliance Manufacturing: Forming housings, panels, and internal components for refrigerators, washing machines, ovens, and other appliances.
• Construction Industry: Manufacturing metal roofing, cladding, door and window frames, and structural supports.
• 전자 산업: Bending enclosures, brackets, and chassis for electronic devices.
• Furniture Manufacturing: Forming metal parts for chairs, tables, and other furniture items.
• Agricultural Equipment: Manufacturing metal components for tractors, harvesters, and other agricultural machinery.
• General Metal Fabrication: Creating custom metal parts and components for various applications.

Common Materials for Press Brake Tooling

The materials used for press brake tooling must withstand high forming pressures and resist wear and deformation to ensure accuracy and longevity. Common materials include:

• Carbon Steel (e.g., C45, 1045): Suitable for less demanding applications and forming softer materials like aluminum and mild steel. Often used for standard or less frequently used tooling.
• Alloy Steel (e.g., 42CrMo4, AISI 4140): Offers higher strength and wear resistance compared to carbon steel, suitable for more demanding bending operations and thicker materials.
• Tool Steel (e.g., D2, W1.2379, AISI D2): Provides excellent wear resistance and is used for high-volume production and forming harder materials, ensuring consistent bend accuracy over a long lifespan.
• Powder Metallurgy Steels: Offer superior wear resistance and toughness due to their uniform microstructure, ideal for demanding and high-precision forming applications.

Surface hardening processes like induction hardening or nitriding are often applied to press brake tooling to increase surface hardness and wear resistance, extending the tool’s life and maintaining forming accuracy. Coatings such as titanium nitride (TiN) can further enhance surface hardness and reduce friction.

Common Press Brake Tooling Shapes

Press brake tooling comes in a vast array of shapes and sizes, categorized primarily into punches (top tools) and dies (bottom tools). Common shapes include:

• V-Punches and V-Dies: The most common type, used for creating angular bends. The angle of the V (e.g., 30°, 45°, 60°, 90°) and the opening width of the die determine the bend angle and inside radius.
• Gooseneck Punches: Feature a curved neck that allows for forming flanges or bends with obstructions.
• Offset Punches: Used to create bends that are offset from the edge of the workpiece.
• Radius Punches and Dies: Have rounded working surfaces to create bends with specific inside radii.
• Hemming Punches and Dies: Used to create folded or hemmed edges for safety or aesthetics.
• Flattening Dies: Used to flatten previously formed bends or to create sharp corners.
• U-Bending Tools: Specialized tools for forming U-shaped channels.
• Z-Bending Tools: Designed for creating Z-shaped profiles in sheet metal.
• Channel Forming Tools: Sets of punches and dies designed to form channels with specific dimensions.
• Custom Tooling: For complex or unique part geometries, press brake tooling can be custom-designed and manufactured.

The working principle of press brake tooling involves the press brake machine forcing the punch and die together with the sheet metal workpiece in between. The shape of the punch and the corresponding cavity in the die dictate the final form of the bend. The accuracy of the bend angle, radius, and flange length is determined by the precision of the press brake tooling and the control of the press brake machine. Proper selection of tooling based on material type, thickness, and desired bend characteristics is crucial for achieving accurate and consistent forming results.

프레스 브레이크 툴링을 찾을 수 없습니까? 당사의 “맞춤형 블레이드” 칼날을 맞춤 설정하세요!

브로셔 열기

왜 Metal를 선택해야 하나요?

1. 원스톱 번거로움 없는 수입 서비스

수입의 편리함을 누리기 쉽고, 운송에서 통관까지 전체 과정을 우리가 처리해 드립니다. 귀하는 VAT만 지불하고 상품이 회사에 도착할 때까지 기다리시면 됩니다.

2. 경쟁력 있는 가격

우리는 수많은 응용 분야에서 블레이드가 사용되는 것을 보아 왔으며 정확성, 내구성 및 타의 추종을 불허하는 경쟁력 있는 가격을 제공하여 귀하가 진행하는 모든 프로젝트를 처리할 준비가 되어 있습니다.

3. ODM 및 OEM 가능

도면, 스케치 또는 샘플을 제공하든, 우리는 귀하를 위해 도면을 그리고 제조할 수 있습니다. 또한 거의 모든 산업용 툴링 애플리케이션을 개선하기 위해 기존 설계 및 사양을 수정하는 데 도움을 줄 수 있습니다. 귀하의 특정 요구 사항에 대해 논의하려면 전담 영업 팀에 문의하십시오.

4. 품질 관리

품질을 관리하기 위해 첫 번째 제품 검사, 입고 자재 검사, 인증된 자재, 진행 중 품질 검사, 최종 품질 검사를 포함한 일련의 테스트와 검사를 수행합니다.

5. 유연한 조달, 무한한 협력

귀하가 수입업체, 유통업체, 도매업체 또는 최종 사용자이든, 우리는 최소 MOQ, 번거로운 문의 없음, 더 큰 구매의 자유를 통해 귀하의 참여를 환영합니다.

6. 해외 모니터, 생산 진행 상황 실시간 보고

당신의 전담 모니터가 되어, 생산 라인의 모든 중요 노드를 정기적으로 전송하세요. 아무리 멀리 떨어져 있어도 제품의 진행 상황을 최대한 파악하세요!

제품 디스플레이:

동영상:

관련 블로그:

1. 가로등주 생산설비 및 공정

2. 절곡기 기계의 모든 부품과 그 용도에 대한 안내서