Lames d'Emballage

What do Packaging Blades Mean?

Packaging blades, also referred to as packaging machine knives, are specialized cutting tools designed for integration into packaging machinery. These blades perform a variety of cutting, slitting, perforating, and sealing tasks essential for preparing and processing packaging materials like films, foils, paper, cardboard, and various other flexible or rigid materials used to contain and protect goods. The term “packaging blades” is a broad descriptor encompassing a wide array of blade types tailored to the specific demands of different packaging equipment and processes.

Uses and Applications of Packaging Blades

Packaging blades are fundamental components in a multitude of automated packaging processes across diverse industries. Their applications are extensive and include:

• Machines de formage, de remplissage et de scellage (FFS) : Cutting and sealing flexible packaging films to create pouches, bags, and sachets in both horizontal and vertical configurations.
• Machines d'emballage sous film : Cutting the ends of the wrapping film to seal individual products like confectionery, baked goods, and single-serve items.
• Machines d'emballage de sachets : Cutting and sealing small pouches or sachets containing powders, liquids, or granular substances.
• Machines d'emballage sous blister : Cutting the formed blister cavities from the web and often incorporating perforations for easy opening.
• Machines à cartonner : Cutting and scoring cardboard blanks to form cartons and sometimes cutting inner liners or bags.
• Machines d'étiquetage : Cutting individual labels from a continuous roll or perforating label stock.
• Machines d'emballage sous film rétractable : Cutting the shrink film after it has conformed to the product.
• Ensacheuses : Cutting individual filled bags from a continuous roll of bagging material.
• Machines d'emballage sous vide : Trimming excess film after the vacuum sealing process.
• Tape Sealing Machines: Cutting adhesive tape to seal cartons and packages.
• Core Cutting Machines: Slitting cores for rolls of packaging films or tapes.

Common Materials for Packaging Blades

The selection of materials for packaging blades is crucial to ensure food safety (where applicable), resist corrosion from various product and packaging material interactions, and maintain a sharp, durable cutting edge for consistent, high-speed operation. Common materials include:

• Acier inoxydable (par exemple, séries 304, 420, 440) : Preferred for its excellent corrosion resistance, ease of cleaning and sterilization, and good sharpenability. Different grades offer varying degrees of hardness and wear resistance.
• Acier Rapide (HSS) Offers enhanced wear resistance and the ability to retain hardness at elevated temperatures, suitable for demanding, high-throughput packaging processes.
• Acier à outils allié (par exemple, D2, A2) : Provides a strong combination of hardness, toughness, and wear resistance, making it suitable for processing more abrasive packaging materials.
• Carbure de Tungstène : Exhibits exceptional hardness and wear resistance, ideal for cutting very tough or abrasive packaging films and significantly extending blade life. Often used as inserts or coatings.
• Acier au Carbone : Can be used for certain applications, especially with coatings to improve wear and corrosion resistance, offering a more economical option in some cases.
• Ceramics (e.g., Zirconia): Used in specialized applications for their extreme hardness, chemical inertness, and non-reactive properties.

Surface treatments and coatings like Titanium Nitride (TiN) or Chromium plating are often applied to enhance surface hardness, reduce friction, and improve resistance to wear and corrosion, thereby extending the lifespan of packaging blades.

Common Packaging Blade Shapes

Packaging blades are manufactured in a wide variety of shapes and edge configurations to match the specific cutting or sealing mechanisms of different packaging machines:

• Straight Cut-Off Blades: Linear blades designed for making transverse cuts to separate individual packages.
• Rotary (Circular) Blades: Disc-shaped blades that rotate to provide continuous cutting of moving packaging webs.
• Serrated Blades: Blades with a toothed edge, effective for gripping and cutting films, cardboard, and strapping bands.
• Tear Notch Blades: Small, shaped blades that create notches for easy opening of flexible packaging.
• Perforating Blades: Blades with teeth or specialized edges to create lines of perforations for easy tearing or venting.
• Slitting Blades: Used for making longitudinal cuts in packaging materials. These can be circular or straight.
• Couteaux à sceller (sertisseurs) : Often have profiled or serrated edges and may be heated to simultaneously cut and seal packaging films.
• Former des couteaux d'épaule : Shaped blades used in FFS machines to cut and shape the film as it passes over the forming collar.
• Lames de découpe : Lames de forme personnalisée utilisées pour couper des contours spécifiques dans les matériaux d'emballage, comme pour les plaquettes thermoformées ou les sachets profilés.
• Guillotine Blades: Straight blades used in a guillotine-style action for cutting stacks of packaging materials.
• Lames à crochet : Blades with a hooked end, useful for opening boxes or cutting strapping.

The working principle of packaging blades varies depending on their function and the machine they are integrated into. Cut-off blades typically employ a shearing action against a fixed anvil or another moving blade. Sealing knives use heat and pressure to fuse and cut films. Rotary blades provide continuous cutting as they rotate against the material. The precision of the blade’s geometry, the sharpness of its edge, the applied force, and the synchronization with the machine’s operation are all critical factors in achieving clean, accurate cuts and reliable seals in packaging processes.

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Vidéo:

Blogs Associés :

1. Innovations in Food Packaging Industrial Knives & Blades Applications: Key to Enhancing Food Safety and Efficiency
2. Comment les innovations en matière de matériaux d'emballage transforment-elles les performances des équipements de découpe ? – Les solutions personnalisées de Nanjing Metal pour vos besoins

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